Concrete Quality Control Software - Mix Design & Optiomisation, Factory Production Control, & QC Testing

• Mix design in accordance with several international standards
• Polynomial mix design
• Manage product lists of thousands of concretes
• Free definition of specifications and requirements
• Product code to propose specification/recipe
• Verification of design properties with previously defined requirements
• Aggregate blending
• Mass data operations e.g. copying multiple recipes across plants incl. to modify/ replace components, recalculate and upload
• Prognosis of fresh and hardened concrete properties (flow, consistency, density, compressive strength)
• Initial type testing

Product Lists

• Administration of master product lists, flag produced and monitored concretes
• Project-specific and customer-specific product lists (as copy or linked product list)
• Individual reports incl. synchronised lists of properties and initial tests
• Synchronisation with construction site quality control

Sample Registration and Tests

• Sample labelling and identification (optionally via QR/barcode)
• Data sheets for specimens, samples and series incl. fresh concrete data
• Fresh and hardened concrete tests according to EN 12390/12350
• Testing register (samples to be tested, may be organised by test type, direct access to test details and the possibility to amend test data, compiles test result lists/work lists)
• Optional: interfaces to testing equipment
• Customisable report templates for initial testing, conformity, etc.

Factory Production Control (FPC)

• Production volume overviews, sampling schedules
• Receiving inspection of aggregates
• Monitoring of recycled water, temperature, scales, etc.
• Plant Logbook
• Import of production and testing data via optional interfaces to the plant control

Verification of Conformity

• Free family definition (optional: from reference strength, initial type test, history of product conformity or nominal strength)
• Automatic concrete family generation (user-specific settings)
• Generation of QC groups for conformity control (non-strength properties,..)
• Administer conformity evaluation as mass data (across plants: indication of non-conformity and quality trends, detailed FPC settings and rules and their transfer and history, individual report layouts, …)
• Output of frequency charts, time series and distribution functions

• Construction site-specific product lists
• Concrete journal (pouring register containing test results from fresh and hardened concretes)

Sample Registration and Tests

• Sample labelling and identification (optionally via barcode)
• Data sheets with ID/barcode for specimens, samples and sample series containing fresh concrete data
• Fresh and hardened concrete tests in accordance with several international standards
• Hardened concrete testing register (determines samples to be tested, may be organised by test type, offers, direct access to test details and the possibility to amend test data, compiles test result lists, output of work lists, optional interfaces to testing equipment
• Rebound hammer in accordance with several international standards
• Evaluation of compressive strength of concrete in structures or in construction elements in accordance with several international standards
• User- and customer-specific report generation for hardening properties, initial testing, conformity tests, etc.

Identity Tests

• Optional transfer of samples from factory production control by concrete number or user-specific monitoring groups
• Mass data operations for identity testing data management ,across all construction sites: indication of identity problems and quality trends,
• Transfer properties, find modified verifications, output of verifications, …
• Documents with frequency charts, time series and distribution functions

• Material cost calculation based on actual mix designs and item prices for cost optimisation
• Registration of article prices manually or automatically via optional interfaces

• Material cost calculation based on actual mix designs and item prices for cost optimisation
• Registration of article prices manually or automatically via optional interfaces

Guest account to the construction site quality control data

• Guest account access to selected construction sites in LASTRADA with well-defined user rights 
• Password-protected user registration to access approved data

Guest account to the factory production control data

• Guest account access to selected plants in LASTRADA with well-defined user rights
• Password-protected user registration to access approved data
• Input of sample and testing data shared between plant laboratory and central laboratory
   

Interface via ToniTROL

• Interface to the ToniTechnik test equipment software ToniTROL (via RS232) for the following test types:Compressive strength, heuristic modulus of elasticity, modulus of elasticity, flexural strength and tensile splitting strength (automatic hardened concrete test employing a database-supported „testing parameter management system“)

Interface via ToniDAT

• Interface to the ToniTechnik test equipment software ToniTROL 4 via ToniDAT software for the following test types:Compressive strength, heuristic modules of elasticity, modules of elasticity, flexural strength and tensile splitting strength (according to function specification 061016; automatic hardened concrete test employing a database-supported „testing parameter management system“)